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 Molded Part Cracking
  Chemical stress
  Fatigue failure
  Plated part cracking

 Molding Defects
  Silver streaks
  Short shot
  Jetting
  Flow marks
  Color streaks
  Weld lines
  Flash
  Delamination
  Stringiness
  Sink marks
  Warping or twisting

 Weathering

 Painting Defects
  Pinholes
  Cracks
  Sinking
  Crawling
  Sealing defects

 

 

Weathering : Color Fading and Properties
 
 

When ABS is used for extended periods of time in outdoor locations or under fluorescent lights, discoloration or distinctive degradation of properties will occur. This phenomenon is known as "weathering" and this page will describe the corresponding mechanisms.

The cause of weathering-related ABS problems is light-induced degradation of polybutadiene, and as a result of this, the effect of rubber in generating impact strength is eliminated. Furthermore, this type of degradation is characterized by its restriction to surface layers.

Change in color
      - Discoloration due to degradation of the coloring agent or discoloration of the base plastic.
Change in luster
      - Changes in the base plastic (i.e., degeneration or cracking)
Changes in properties
      - Impact strength drops as a result of the notch effect of minute cracks caused by weathering
        of the surface.

We recommend our Dialac® product line of weatherable grades as countermeasures for weathering.

Severe cases of discoloration due to weathering
        (accelerated aging test, sunshine weathering, no rain)
 
ABS
red coloration
ABS
blue coloration
 
Before exposure
After 100 hours
After 200 hours
After 500 hours


It is necessary to take degradation of the coloring agent as a result of weathering into consideration, and it is important to carefully examine the coloring agent being used. In the case of reds, blues, yellows, greens, and other vivid colors, it is important to choose a coloring agent with good weatherability properties in advance. Furthermore, changes in the discoloration behavior of the added coloring agent are monitored in terms of color changes in the molded component.

When coloring is being ordered, it is important to indicate that "Weatherability is a requirement."

 
Degradation of plastic surface due to photo-oxidation
        (accelerated aging test, sunshine weathering, examination using a scanning electron microscope)
 
Before exposure

After 500 hours of exposure with no rain

Little reduction in luster, but micro-level cracking has occurred.

After 1,000 hours of exposure with rain

Breakdown of plastic components has occurred and the surface has a sand blasted appearance, resulting in the loss of all luster. (This is also known as color chalking.)

Changes in characteristics due to photo-oxidation as image.
 
 
  The depth of the degraded layer brought about by weathering is in the order of several hundred microns in depth. The reaction to photo-oxidation results in the generation of a thin yellow layer at the surface, and this layer prevents the diffusion and permeation of oxygen, and in addition, it also blocks out light. Accordingly, any further photo-oxidation at the interior of the component is prevented. If it is also desired to prevent the generation of this degraded surface layer, we recommend the use of our weatherable grades.
 
UMG ABS, Ltd accepts no responsibility for the quality or safety of any customer products which use our materials or which have made use of any type of data provided by this company. Customers are requested to independently determine the suitability of our materials for their products. We also request that sufficient attention also be paid to laws, regulations, and industrial rights.

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